PU Assambly Line - Forming | PU Panel Roll Forming Machine - Forming
Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Mach
Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Mach
Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Mach

PU Assambly Line - Forming | PU Panel Roll Forming Machine - Forming

Features: The production process is automatic and continuous with PLC control system, bringing high productivity and efficiency in production.

Input materials: Corrugated iron (Roll) - Polyurethane chemicals.

  • The finished PU roofing sheet will be:
    • 1 main layer of corrugated iron
    • 1 layer of PU foam
    • An extra layer of corrugated iron tightly bonded together, of any length, is installed prior to production.

Application: PU Assambly Line - Forming | PU Panel Roll Forming Machine - Forming, manufactures suitable products for roofing, ceilings, or walls, which can replace traditional materials such as tile and wood.

  • With features like: Relatively light, soundproof, good insulation, durable, quick to build, time-saving, economical.

Principles: The corrugated iron from 2 roll release machines passes through the upper and lower corrugated iron mills to form corrugated iron (Roofing sheet) then continues to pass through the press, at the inlet of the Polyurethane foam injection machine will spray a layer of PU with the desired thickness. . After exiting the press, "Product tape" continues through the product cutting machine, we get Foam Sheet | PU corrugated iron finished product of desired length is on the truss roller leads out of the support table

Price:
Contact

Description


  • Actual effect:


- In Vietnam, the weather is hot and the economy is still low, so for houses of grade four and prefab houses, roofing with foam corrugated iron (Plastic corrugated iron, corrugated iron, Polyurethane corrugated iron) is quite suitable. With an estimated cost of more than 100,000 VND /m² depending on the thickness of the corrugated iron, roofing a roof of several tens of square meters takes more than 5,000,000 VND. Of course, compared with ordinary corrugated iron (without foam layer) with only a few tens of thousands per square meter, foam corrugated iron can be considered a high-class form.

- The insulation effect of foam corrugated iron is practical, in addition, it also has aesthetic appearance and long-term economic efficiency because there is no need to spend extra money on ceiling tiles with other types of foam (except decorative ceiling tiles) or use Too many fans to cool the fan or use a lot of electricity due to using the air conditioner.

- Take a simple and realistic comparison, when building your house and the neighbor's house opposite (Both built the fourth grade). My house uses foam corrugated iron for an area of ​​​​40m², more than 5,000,000 VND, the neighbor uses ordinary corrugated iron. When I was storing and comparing prices, everyone found themselves "Squandering" on PU corrugated iron roofs. But 1 month after moving in, my house is still cool under the hot sun and the neighbor's house is like a furnace.


  • Practical application:


1. Used for construction of factory roof insulation

2. Soundproof construction

3. Construction of GMP standard clean room

4. Installation of temporary and prefabricated houses

5. Construction of insulation for supermarket cold storage, ship's fish cellar...


☞ XEM THÊM: TÔN CÁCH NHIỆT | TÔN XỐP | TÔN PU CÓ LỢI ÍCH GÌ?

Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

  • One PU Line - Automatic | Foam corrugated iron roll forming machine - Automatic requires 16 stages including:


=> Corrugated iron roll discharger (1) => Rear cutting part (2) => Roof sheet roll forming machine (3)

=> Control cabinet (4) => Lower rubber conveyor (5) => Upper rubber conveyor (6)

=> Control cabinet (7) => Paper output system (8) => PU foam injection machine (9)

=> PU chemical tank (10) => Heat dispersion fan (11) => Conveyor heating (12)

=> Conveyor compression system (13) => Product cutter (14) => Control cabinet (15) => Seamless expansion roller (16)

=> At the end of the above process, the insulated corrugated iron sheets | Styrofoam | High quality PU corrugated iron will be shipped.


Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

  • PU Line - Automatic | Foam corrugated iron roll forming machine - Automatic, divided by wave type has the following types:


1. PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto - 11 Waves: It is possible to spray foam on 6-wave corrugated iron profiles or in other words PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto - 11 Waves can produce 2 types of PU 11 wave and 6 wave

2. PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto - 09 Waves: Similarly PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto - 11 Waves, this type of foam spray can be applied to 9 and 5 waves corrugated iron profiles.

3. PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto - 13 Waves Plafond

4. PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto - According to the required profile.


Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

  • We need to prepare the following steps to ensure the finished product meets the standards and requirements of the customer:


1. Determine the exact size of each Insulation Sheet | Styrofoam | PU corrugated iron

2. Choose suitable corrugated iron color before production

3. Selection of thickness of PU . layer

4. Equip labor protection for line operators

5. Prepare the crane to lift the corrugated iron coil and drop it on the line.


Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

  • Basically the machine produces Insulation Sheet | Styrofoam | PU corrugated iron works very simply through 4 main steps below:


- Step 1: Galvanized sheet from 2 roll release machines, then go to 2 upper and lower corrugated iron rolling machines to create waves for the roofing sheet.

- Step 2: The generated corrugated iron in step 1 will go through the press, at the PU nozzle position, a layer will be sprayed depending on the setting.

- Step 3: The product in step 2 will be taken out of the press and passed through the corrugated iron cutter, which has the function of calculating the exact length and cutting at that position.

- Step 4: After the production process of Insulation Sheet | Styrofoam | On the PU sheet we get the finished product and the rollers will move the product to the outside.

Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine

Saigon Industrial Metallic Company, Saigon Machine, SGM, Roll Forming Machine, PU Assambly Line, Styrofoam Rolling Machine, PU Panel Roll Forming Machine


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Layout Machine

SPECIFICATIONS

Machine parameters

  • * Size (L x W x H)
    - Type 20m: 21000 mm x 2000 mm x 2900 mm
    - Type 24m: 25000 mm x 2000 mm x 2900 mm
    - Type 30m: 29000 mm x 2000 mm x 2900 mm
  • * Weight (Kg)
    - Type 20m: 14000 Kg
    - Type 24m: 15000 Kg
    - Type 30m: 16000 Kg
  • Frame
    Frame U#250 and U#200 (Posco Steel - Korean)
  • * Speed productivity (m/p)
    - Type 20m: 5 m/p ÷ 6 m/p
    - Type 24m: 6 m/p ÷ 8 m/p
    - Type 30m: 8 m/p ÷ 12 m/p
  • Control system
    Inverter
  • * Machine power (KW)
    - Type 20m: 46 KW
    - Type 24m: 54 KW
    - Type 30m: 54 KW
  • Voltage
    3 Phase - 380v - 50Hz

Machine consumption power

  • Conveyor drive (KW)
    7.5 KW
  • Steel heater (KW)
    14.5 KW
  • Conveyor heater (KW)
    28.5 KW

Production size (mm)

  • * Foaming thickness (mm)
    - Type 20m: 15 mm ÷ 25 mm
    - Type 24m: 15 mm ÷ 50 mm
    - Type 30m: 15 mm ÷ 50 mm
  • Foaming width (mm)
    760 mm

Sub-parameters and equipment standards

  • Video tape standards
    04 Layers of anti-stretch
  • Flat tape standards
    04 Layers of anti-stretch
  • Edge tape standards
    04 Layers of anti-stretch
  • Ideal ambient temperature for conveyor
    50°C - 60°C

PU injection station parameters

  • Size (L x W x H) (mm)
    1600 mm x 1500 mm x 2200 mm
  • Weight (Kg)
    700 Kg
  • Voltage
    3 Phase - 380v - 50Hz
  • Consumption power (KW)
    3.8 KW
  • Pressure when compressing weight (Kg/cm2)
    6 Kg/cm²
  • POLYOL tank (L)
    180L (A Stainless Teel 304 Tank)
  • ISO tank (L)
    180L (A Stainless Teel 304 Tank)
  • MC wash water tank (L)
    10L (A Stainless Teel 304 Tank)
  • Tank heating
    Resistor
  • Tank temperature control
    Digital
  • Materials loading (Liters/min)
    150 Liters/min
    (Automatically by pneumatic pump)
  • POLYOL and ISO Mixer
    2 Control motors 1HP / 2HP
  • Dosing pump
    2 Gear pumps
  • Dosing pump motor
    2 Control motors 1HP
  • Nozzles
    Stream injection

Catalog of PU rolling machine equipments

  • Lower Rubber Conveyor Belt (Rope)
    1 Rope
  • Upper Rubber Conveyor Belt (Rope)
    1 Rope
  • Edge Conveyor Belt (Rope)
    1 Rope
  • Sub-Conveyor (Rope) (If available)
    1 Rope
  • Active Lot (Pcs)
    2 Pcs
  • Passive Lot (Pcs)
    2 Pcs
  • Sub Lot (Pcs)
    4 Pcs
  • Belt Pressure Roller (Pcs)
    375 Pcs
  • * Conveyor Belt Heaters (Set)
    1 Set (1090 mm x 204 mm x 16000 mm)
  • * Tole Belt Heaters (Set)
    1 Set (1001 mm x 247 mm x 1030 mm)
  • Guide Rollers (Pcs)
    68 Pcs (Ø88 mm x Ø40 mm)
    20 Pcs (Ø40 mm x Ø26 mm)
  • Paper System (Set)
    1 Set (1300 mm x 1060 mm x 1100 mm)
  • Drive (Pcs)
    1 Pcs
    (AC Gear Box Motor 10HP | 1/73 | 3P - 380v - 50Hz)
  • * Drive system (Pcs)
    (Auto up - down)
    None (Only in Auto version)
  • * Lifting screw (Pcs)
    None (Only in Auto version)
  • Product stand (Set)
    5 Set (1100 mm x 1060 mm x 800 mm)

Catalog of PU injection station equipments

  • SUS304 Materials Stirring Container (Pcs)
    2 Pcs
  • 3 KW Materials Heating System (Pcs)
    2 Pcs
  • Materials Temperature Control Panel (Pcs)
    2 Pcs
  • Materials Control System (Pcs)
    2 Pcs
  • Stirrer Reducer Motor (Pcs)
    2 Pcs
  • Flow Pump (Pcs)
    2 Pcs
  • Solution pump reducer motor (Pcs)
    2 Pcs
  • SUS304 Solution Filter (Pcs)
    2 Pcs
  • PU Spray Gun (Pcs)
    1 Pcs
  • SUS304 Stainless Steel Container for Solvent / Aciton (Pcs)
    1 Pcs (15L)
  • Automatic PU spray gun cleaning equipment
    1 Pcs
  • Control electrical cabinet (Pcs)
    1 Pcs
  • Flow controller of 2 solutions (Pcs)
    1 Pcs
  • Diaphragm pump the solution into the tank (Pcs)
    2 Pcs
  • Cleaning Continuous Horizontal Flow Parts (Pcs)
    1 Pcs

External standards

  • Machine durability and uniformity
    The equipments of the machine is mass-produced from Japanese CNC lathes, milling, grinding and cutting machines and new automatic welding robots, 100% new imported from ABB - Switzerland, Yaskawa.
  • Safe to use
    The machine is programmed to automatically shut off the valve when the valve is damaged, the limit switch is damaged to ensure that the mechanical structure or the hydraulic seal is not destroyed, there are emergency buttons both before and after for using treatments.
  • Productivity and quality of products
    Standard design through many machines, coordination with quality standards between machine manufacturers and customers using machines, actual survey at the works in use, so there is an optimal solution for each product.
  • Meet technical standards
    Strictly inspecti and evaluate through each stage of machine production, always improving quality.
  • Design upon requests
    This is a standard product (Can be designed upon customer's own requests).

FINISHED PRODUCTS

PU Assambly Line | PU - Sandwich Panel Roll Forming Machine Other

PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto

Saigon Machine - SGM, a reputable unit, specializing in supplying PU Assambly Line - Auto | PU Panel Roll Forming Machine - Auto creates brands of 3-layer corrugated iron, heat-insulated corrugated iron, cool corrugated iron, PU corrugated iron,... Currently, Foam sheet | PU corrugated iron is a product with high applications in life and is being supported by many people. With the advantages of easy construction and reasonable price, it is the first choice of many units. It can be said that Styrofoam | PU corrugated iron promises to be a product that completely replaces other roofing sheets in the future.

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• Send information to Email info@saigonmachine.vn for immediate support.

• Contact Hotline (+84)932.000.999 | (+84)28.5425.7575 | (+84)28.5425.7979

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